Product Innovations

Packaging food for thought – 4 recent innovations helping NZ’s onion and potato growers

As Kiwi growers embrace change with greater enthusiasm it’s safe to say “the way things have always been done” ethos is now a thing of the past. With an approach that’s equal parts common sense and uncommon innovation, they are now securing, sending, and selling their produce with a future-forward mindset.

In the world of onions and potatoes, where tradition often reigns supreme, we have noticed a real appetite for change recently.

Backed by our focus on research and development, this demand has allowed us to introduce and implement efficiencies that are now transforming the way produce is packaged and presented. As a result they’re celebrating important gains in packing efficiency, range adaptability, and packaging durability.

Here are four new approaches that have helped the onion and potato industry send their best product forward:

1. Bigger (and smaller) is better: An expanded size range for onion bags.

At Smart Pack we recognised the traditional limitations of onion bag sizes, and so got to developing further options to cater to the industry’s diverse needs. Whether it’s petite shallots or hefty onions, we can provide the perfect bag size to suit what’s needed.

2. Starting at the bottom (now we’re here): Block-Bottom potato bags.

The pioneering design of the new potato bags facilitate better stacking, enhanced in-store display, and increased space for brand messaging. With these block-bottom potato bags, products stand tall and proud, commanding attention on the shelves.

3. There’s something in the air: Introduction of Leno Bags for potatoes.

Responding to regional preferences, we’ve introduced a novel packaging solution tailored to local markets. Our Leno bags combine functionality with style, offering a unique packaging solution that has resonated with target audiences. This novel packaging solution has been a winner with our customers, the lightweight yet sturdy mesh fabric, reducing the overall weight and ensuring exporters can ship more bags per container.

4. In the eye of the bag-holder: Tailored design and marketing support.

Thanks to the collaborative support of our in-house design team, Kiwi growers are enjoying the ease with which packaging design can align and advance their brand identity. Whether it’s a rustic, artisanal look or a sleek, modern aesthetic, we can create packaging that reflects your brand values and resonates with your audience.

If you’d like to know more about how Smart Pack’s onion and potato packaging innovation can help you, get in touch with our team today.


Maximise exporting Potatoes with Smart Pack’s Leno Mesh Potato Bags

Are you in the business of exporting potatoes and looking for ways to optimize your packaging costs? Look no further! Smart Pack Limited introduces our new Leno Mesh Potato Bag range, designed to not only safely transport your product from A to B but also help you save money on exporting. In this blog, we will share some valuable tips on how to maximize cost-efficiency while utilizing our new leno mesh bags for your potato exports.

Lightweight Design:

One of the key advantages of our leno mesh potato bags is their lightweight construction. Traditional bags made from heavier materials, such as hessian, can significantly add to shipping costs due to increased weight. Our leno mesh bags are engineered with a lightweight yet sturdy mesh fabric, reducing the overall weight of each bag. This enables you to ship more bags per container, maximizing your export volume without incurring additional freight expenses.

Increased Ventilation:

Proper ventilation is crucial for maintaining the freshness and quality of potatoes during transportation. Unlike some more solid bags that restrict airflow, our leno mesh bags feature an open weave pattern that allows for optimal air circulation, as well as, help with shaking of any excess dirt on the potatoes. Improved ventilation helps regulate temperature and humidity, preventing moisture buildup that can lead to rot or spoilage. By using our leno mesh bags, you can minimize the risk of product damage, reducing potential financial losses.

Customized Sizing:

Smart Pack Limited understands that every potato export venture has unique requirements. To optimize cost-efficiency, our leno mesh bags can be customized in terms of size and capacity. By tailoring the bag dimensions to match the specific volume of your potato shipment, you can minimize unused space, prevent overpacking, and ultimately reduce overall packaging costs. Our team of experts can assist you in determining the ideal bag size for your export needs.

Bulk Ordering:

Maximize your savings by taking advantage of our bulk ordering options. By purchasing our leno mesh bags in large quantities, you can benefit from economies of scale, obtaining preferential pricing that lowers your cost per unit. Smart Pack Limited values long-term partnerships and is committed to offering competitive pricing for our valued customers.

Faster Processing

Our new leno mesh Potato bags feature a new beige weave that helps your operational team quickly and easily identify the product, speeding up packing and transporting processes. Creating efficiencies in any type of operational process within your business then saves on personnel and freight costs, with the added bonus of increasing satisfaction with your end customers.

Exporting potatoes can be a profitable venture, but optimizing packaging costs is essential for maximizing your profitability. Smart Pack’s Leno mesh potato bag range presents an innovative solution that not only enhances product quality but also helps you save money. With lightweight design, increased ventilation, enhanced durability, customized sizing, and bulk ordering options, our leno mesh bags provide a cost-effective packaging solution for your potato exports. Make a smart choice for your business by partnering with Smart Pack to revolutionize your potato packaging process today. | hello@

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Multi-use vs. Single-use Bulk Bags: Key Factors to Consider

Bulk bags, also known as flexible intermediate bulk containers (FIBCs), are large bags designed for carrying and storing large quantities of materials. They are available in different types, including multi-use and single-use bulk bags. While both types of bags serve the same purpose, there are significant differences between them that buyers need to know before making a decision.

Single-use bulk bags, also known as disposable bags, are made of materials such as polypropylene and are intended for one-time use only. They are designed to carry and store bulk materials such as powders, granules, and grains. Once they have been used, they are disposed of and replaced with new ones.

On the other hand, multi-use bulk bags are designed to be used multiple times before they need to be replaced. They are made of durable materials such as woven polypropylene and have a higher capacity to withstand heavy loads and rough handling. Multi-use bulk bags are also referred to as reusable bags, as they can be used several times before they reach the end of their service life.

Here are some factors to consider when deciding between multi-use and single-use bulk bags:


Single-use bulk bags are generally less expensive than multi-use bulk bags. However, the cost of using single-use bags can add up quickly if they are used frequently. In contrast, multi-use bulk bags require a higher upfront investment but can be cost-effective in the long run due to their durability and reusability.

Environmental Impact:

Single-use bulk bags have a significant environmental impact as they contribute to the growing amount of waste generated globally. In contrast, multi-use bulk bags are eco-friendly as they reduce waste and help conserve resources. They also help reduce carbon emissions as fewer bags are required overall.


Single-use bulk bags are recommended in situations where hygiene is a top priority. For example, in the food industry, where contamination can pose a significant risk to public health. Single-use bags can be easily disposed of after use, reducing the risk of cross-contamination. Multi-use bags require regular cleaning and inspection to ensure they remain hygienic and safe to use.

Storage Space:

Single-use bags take up less storage space than multi-use bags, making them a better option for companies with limited storage space. Multi-use bags require more space for storage as they need to be stored properly to prevent damage and maintain their quality.


Both multi-use and single-use bulk bags have their advantages and disadvantages, and the choice between the two depends on the needs of the user. Single-use bags are a cost-effective option for those who require bulk storage occasionally and need to conserve storage space. Multi-use bags are a more sustainable option for those who require frequent bulk storage and handling of materials. Ultimately, choosing the right type of bulk bag comes down to a careful consideration of the specific needs of the user.

Still unsure which type of bulk bag is best for your business? Get in touch with our team to discuss your specific needs and receive personalised recommendations.
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